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激光焊接技术汇总

发布时间:2019-03-08

  DUIJIEHAN、DAJIEHAN、TIANSIHAN——HANJIESHUYUDEFANWEIHEZHEIGEJISHUBENSHENYIYANGGUANGFANDUOBIAN。JIGUANGHANJIEHEJIGUANGQIANHANSHIREJIEFENGFANGFAZHONGDELIANGZHONGBIAOZHUNHUADEJIEFENGGONGYI。

  激光器的优势

  YUCHUANTONGDEDIANHUHANJIEGONGYIXIANGBI,JIGUANGSHUJIEFENGYOUHENDUOHAOCHU:XIAOQUYUNEIXUANZEXINGDENENGLIANGYINGYONG:JIANGDIREYINGLIHEJIANXIAOREYINGXIANGQU,JIDIDEJIBIAN。JIEHEFENGZHAI、BIAOMIANPINGHUA:JIANGDISHENZHIXIAOMIEZAIJIAGONG。GAOQIANGDUYUDIHANJIETIJIJIEHE:HANJIEHOUDEGONGJIANKEYIJINGSHOUWANQUHUOZHEYEYACHENGXING。YIYUJICHENG:KEYUQITASHENGCHANCAOZUOJIEHE,LIRUDUIZHUNHUOZHEWANQU。JIEFENGZHIYOUYIBIANXUYAOJIEJIN。GAOGONGYISUDUSUODUANJIAGONGSHIJIAN。TEBIESHIYONGYUZIDONGHUAJISHU。LIANGHAODECHENGXUKONGZHI:JICHUANGKONGZHIHECHUANGANQIXITONGJIANCEGONGYICANSHUBINGBAOZHENGZHILIANG。JIGUANGSHUKEYIBUJIECHUGONGJIANBIAOMIANHUOZHEBUDUIGONGJIANSHIJIALIDEQINGKUANGXIACHANSHENGHANDIAN。

  焊接和钎焊金属

RECHUANDAOHANJIEZHONG,BIAOMIANBEIRONGHUA

  JIGUANGSHUKEYIZAIJINSHUBIAOMIANLIANJIEGONGJIANHUOZHECHANSHENGSHENHANFENG,YEKEYIHECHUANTONGDEHANJIEFANGFAXIANGJIEHEHUOYONGZUOQIANHAN。

  1  热传导焊接

  RECHUANDAOHANJIEZHONG,JIGUANGSHUYANZHEGONGTONGDEJIEFENGRONGHUAXIANGPEILINGJIAN,RONGRONGCAILIAOLIUDAOYIQIBINGNINGGU,CHANSHENGYIGEBUXUYAORENHEEWAIYANMOHUOJINGJIAGONGDEPINGHUA、YUANXINGDEHANFENG。

SHENRONGHANCHANSHENGYIGECHONGMANZHENGQIDEKONG,HUOZHEJIAOXIAOKONGXIAOYING

  RECHUANDAOHANJIESHENDUFANWEIZAIJINJINJISHIFENZHIYIHAOMIDAOYIHAOMI。JINSHUDEREDAOLVXIANZHILEZUIDADEHANJIESHENDU,HANJIEDIANDEKUANDUZONGSHIDAYUTADESHENDU。

XIANWEIJINGXIAGUANCHADAODEJIGUANGHANJIEHENGJIEMIAN

  RUGUORELIANGBUNENGXUNSUDISANQU,JIAGONGWENDUJIUHUISHANGSHENGDAOQIHUAWENDUYISHANG,JINSHUZHENGQIXINGCHENG,HANJIESHENDUJIJUZENGJIA,GONGYIBIANCHENGLESHENRONGHAN。

  2  深熔焊

  深熔焊需要大约 1 MW/cm2DEJIGAOGONGLVMIDU。JIGUANGSHURONGHUAJINSHUDETONGSHICHANSHENGZHENGQI,ZHENGQIZAIRONGRONGJINSHUSHANGSHIJIAYALIBINGBUFENQUDAITA,TONGSHI,CAILIAOJIXURONGHUA,CHANSHENGYIGESHEN、ZHAI、CHONGMANZHENGQIDEKONG,JIXIAOKONGXIAOYING。JIGUANGSHUYANZHEHANFENGQIANJIN,XIAOKONGSUIZHIYIDONG,RONGRONGJINSHUHUANLIUXIAOKONGBINGZAIQIGUIJINEININGGU,CHANSHENGYIGESHEN、ZHAIDENEIBUJIEGOUJUNYUNDEHANJIE,HANJIESHENDUKENENGBIHANJIEKUANDUDEDASHIBEI,DADAO25mm HUOZHEGENGSHEN。

   SHENRONGHANDETEZHENGZAIYUGAOXIAOLVHEKUAISUDEHANJIESUDU,REYINGXIANGQUHENXIAO,JIBIANKEKONGZHIZAIZUIDIXIANDU,CHANGYONGYUXUYAOSHENRONGHANJIEHUOZHEDUOCENGCAILIAOXUYAOTONGSHIHANJIEDEYINGYONGZHONG。

  3  活跃气体和保护气体

  活跃气体和保护气体在焊接过程中辅助激光束。活跃气体用于 CO2JIGUANGQIHANJIE,YIFANGZHIGONGJIANBIAOMIANXINGCHENGDENGLIZITIYUNZUAIJIGUANGSHU。BAOHUQITIYONGYIBAOHUHANJIEBIAOMIANBUSHOUHUANJINGKONGQIYINGXIANG,BAOHUQITIDAOGONGJIANDELIUDONGSHIFEITUANLIUDE(CENGLIU)。

  4  填充材料

  TIANCHONGCAILIAOTONGCHANGYISIHUOZHEFENMOTIANJIADAOYAOBEILIANJIEDEDIANSHANG。QIZUOYONG:

  1. TIANBUGUOKUANHUOBUGUIZEDEFENGXI,JIANSHAOJIEFENGZHUNBEISUOXUDEGONGZUOLIANG。

  2. TIANCHONGWUYITEDINGXINGSHIDECHENGFENTIANJIADAORONGRONGJINSHUSHANGCONGERGAIBIANCAILIAODEHANJIESHIYONGXING、QIANGDU、NAIJIUXINGHEKANGFUSHIXINGDENG。

  5  复合焊接技术

  FUHEHANJIEJISHUSHIZHIJIGUANGHANJIEHEQITAHANJIEFANGFAXIANGJIEHEDEGONGYI。KEJIANRONGDEGONGYISHI MIG(DUOXINGQITIBAOHUHAN)HUOZHE MAG(HUOXINGQITIBAOHUHAN)HANJIE,TIG(WUJIDUOXINGQITIHANJIE)HUOZHEDENGLIZITIHANJIE。FUHEHANJIEJISHUBIDANDUDE MIG HANJIEGENGKUAI、LINGJIANBIANXINGGENGSHAO。

  6  激光钎焊

  JIGUANGQIANHANZHONG,XIANGPEILINGJIANTONGGUOTIANCHONGCAILIAOHUOZHEQIANLIAOLIANJIEZAIYIQI。QIANLIAODERONGHUAWENDUDIYUMUCAIDERONGHUAWENDU,ZAIQIANHANGUOCHENGZHONGZHIYOUQIANLIAOBEIRONGHUA,XIANGPEILINGJIANJINBEIJIARE。QIANLIAORONGHUALIURUDAOLINGJIANZHIJIANDEQUEKOUBINGYUGONGJIANBIAOMIANJIEHE(KUOSANJIEHE)。

  QIANHANJIETOUQIANGDUHEHANLIAOCAILIAOYIYANG,JIEFENGBIAOMIANPINGHUAQINGJIE,WUXUJINGJIAGONG,CHANGYONGYUQICHECHESHENJIAGONG,BIRUHOUBEIXIANGGAIHUOZHECHEDING。

SHIYONGTIANCHONGHANSI,HUOYUEQITIHEBAOHUQITIDEJIGUANGHANJIE

  传感器

  CHUANGANQIYONGYUJIANCEHEDIAOJIEMOUXIECANSHU,BAOKUOGONGZUOJULI、JIGUANGSHUZAIJIEFENGJIANXIDEWEIZHI、GUANGXUETOUJINGDIAOZHENGJIAODUYIJITIANCHONGCAILIAODESHULIANG,YIBAOZHENGLINGJIANJIAGONGGUOCHENGZHONGDEHANJIEZHILIANG,BINGQIEJIANCECHULIEZHIDELINGJIAN。

  1  焊缝跟踪

  DANGJIGUANGSHUYONGLAIHANJIECAILIAOZHONGDEDUIJIEJIETOUSHI,ZHUIZONGJIEFENGJIANXIGUIJIHEZHENGQUEDINGWEIJIGUANGSHU,QUEBAOJIGUANGSHUBAOCHIZAIJIEFENGJIANXIDETONGYIGEWEIZHI。

  2  保持监视整个过程

  KEYIJIANGCHUANGANQIXITONGJIEHELAISHIXIANDUIHANJIEGUOCHENGGENGQUANMIANDEJIANCE。BAOKUO“HANJIEQIAN”、“HANJIENEI”、“HANJIEHOU”CHUANGANQI。

  HANJIEQIANCHUANGANQIWEIYUHANDIANZHIQIANZHUIZONGHANFENGHEDINGWEIJIGUANGSHU。HANJIEZHONGCHUANGANQIZAIHANJIEZHONGSHIYONGZHAOXIANGJIHUOZHEERJIGUANJIANCEHANJIEGUOCHENG,JIYUXIANGJIDEXITONGFENXISUOYANHEHANJIECHI,CAIYONGERJIGUANDEXITONGNENGGOUJIANCEJIAGONGGUANG、REFUSHEHUOZHEFANSHEJIGUANGDEQIANGDU。HANJIEHOUCHUANGANQIJIANCHAWANCHENGDEHANDIAN,QUEDINGHANDIANSHIFOUFUHEZHILIANGYAOQIU。

  CHUANGANQIYIKAOCHENGXUHUADEJIXIANZHILAIQUBIELINGJIANDEYOULIE。

  激光焊接机

  JIGUANGHANJIEJIDESHEJIQUJUEYUHENDUOYINSU,RUGONGJIANXINGZHUANG、HANJIEJIHEJIEGOU、HANJIELEIXING、SHENGCHANLIANG、SHENGCHANZIDONGHUACHENGDU,YIJIGONGYIHECAILIAODENGDENG。

  1  人工焊接

  XIAOXINGGONGJIANTONGCHANGCAIYONGSHOUDONGGONGZUOZHANZHIXINGHANJIEGONGZUO,LIRUHANJIEZHUBAOHUOZHEXIUFUGONGJU。

  2  应用

  YOUSHIHOU,JIGUANGSHUZHIXUYAOYANZHEDANYIDEYIDONGZHOUHANJIE。BIRUSHIYONGFENGHANJIEJIHUOZHEGUANHANJIEXITONGJINXINGGUANCAIHANJIEHUOZHEFENGHANJIE。

  3 系统和机器人

  JIGUANGSHUTONGCHANGLIANJIEYILITIHANJIEJIHEJIEGOUWEITEZHENGDESANWEILINGJIAN。CAIYONGWUZHOUJIYUZUOBIAODEJIGUANGDANYUANHEYIZUKEYIDONGDEGUANGXUEPEIJIAN。

  4  扫描振镜或者远程焊接

  SAOMIAOZHENJINGZAILIGONGJIANHENYUANDEJULIYINDAOJIGUANGSHU,ERZAIQITAHANJIEFANGFAZHONG,GUANGXUETOUJINGSHIZAILIGONGJIANHENJINDEJULIYINDAOJIGUANGSHU。

  SAOMIAOZHENJINGYIKAOYIGEHUOZHELIANGGEKEYIDONGDEFANSHEJING,KUAISUDINGWEIJIGUANGSHU,SHIDEFUWEIHANFENGZHIJIANDEGUANGSHUSUOXUSHIJIANJIEJINWEI0,CONGERTIGAOCHANNENG,SHIYONGYUSHENGCHANDALIANGDEDUANHANFENG,BINGKEYIYOUHUAHANJIESHUNXULAIBAOZHENGZUIXIAODERELIANGSHURUHEJIBIAN。

  5  远程焊接系统

  YUANCHENGHANJIEXITONGYOULIANGZHONGSHIXIANFANGSHI。DIYIZHONGSHIYIGEYUANCHENGHANJIEXITONG。GONGJIANFANGZHIZAISAOMIAOGUANGXUEZHENJINGXIAGONGZUOQUYUNEI,RANHOUBEIHANJIE。ZAIDUANSHIJIANNEIHANJIEDALIANGLINGJIANSHI,ZAIGUANGXUEZHENJINGXIATONGGUOJIQILIANXUBUDUANDIYUNSHULINGJIAN,ZHEIGEGUOCHENGBEICHENGZUOFEIXINGHANJIE。

  DIERZHONGSHICHENGZAISAOMIAOGUANGXUEZHENJINGDEJIQIRENZHIXINGDADEYIDONGLIANG,TONGSHI,SAOMIAOGUANGXUEZHENJINGBAOZHENGJIGUANGSHUYANZHEGONGJIANLAIHUIYIDONGSHIDEJINGMIDINGWEI。JIQIKONGZHITONGBUJIQIRENHESAOMIAOGUANGXUETOUJINGDEZHONGDIEYIDONG,TACELIANGJIQIRENJIHAOMINEIDEJINGQUEDEKONGJIANWEIZHI,KONGZHIXITONGJIANGCELIANGDEWEIZHIYUCHENGXULUJINGDUIBI。RUGUOJIANCEDAOPIANCHA,JIUHUITONGGUOSAOMIAOGUANGXUEZHENJINGJINXINGBUCHANGKONGZHI。

  激光焊接将变得更容易

  JIGUANGHANJIEGONGYIKAIFALEDAFANWEIDEYINGYONGKENENGXING。GAOZHILIANG、JIXIAODEZAIJIAGONG、DICHENGBENXIAOYICHENGWEIDALITUIGUANGJIGUANGHANJIEGONGYIDEYOULILUNJU。WEILAIJIGUANGHANJIEGONGYIHUIBIANCHENGXIANGJIGUANGQIEGENEIYANGCHENGSHU。